The development of
curd stretch is governed by the amount of calcium that is available for casein
crosslinking. The key to producing pasta-filata cheese is to attain simultaneously
the appropriate moisture content in the curd at the time of stretching and the
level of casein-associated calcium that is necessary for the curd to stretch in
hot water or brine. Curd that contains too much casein-associated calcium will
tear and fracture during stretching and fail to attain a plastic, stretchable
consistency. On the other hand, too little casein- associated calcium results
in complete loss of structure and stretch when the curd is worked in hot water.Both
the total calcium content of curd and the distribution of total calcium between
the casein associated and soluble states determine the amount of
casein-associated calcium at the time of stretching. Total calcium content
depends on the amount of calcium that is lost to the whey when acid is produced
by the starter during cheese making. Calcium distribution, on the other hand,
is governed by the curd pH at the time of stretching: a low pH favours calcium
in the soluble state while a high pH favours calcium in the casein-associated
state. Therefore, controlled acidification, demineralization and dehydration,
coupled with attaining a critical curd pH at the time of stretching,
are the key technological parameters for all pasta-filata cheeses.
In the calcium rich
environment of milk, the casein precipitates out of milk as dicalcium paracaseinate,
entrapping fat, insoluble minerals and some sugar. At a pH between 5.2-5.4,
resulting from the development of acidity, some of the calcium of the dicalcium
paracaseinate gets dissolved, leading to the formation of monocalcium
paracaseinate.This when heated to 54 °C or higher becomes smooth, pliable and
stringy and retain fat. If acidification is excessive, generally below pH 5.2,
monocalcium paracaseinate will continue to lose calcium and form paracaseinate,
which may stretch, but has difficulty in retaining fat. The curd generally does
not stretch above pH 5.6.
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