Shrikhand, a
semi-solid, sweetish-sour fermented milk product, is very close to flavoured
quarg of Germany. It is a popular dessert of Gujarat, Maharashtra and Karnataka
and forms part of meal especially on festive occasions. Shrikhand is prepared
by fermentation of milk with lactic acid bacteria, expulsion of whey from the
curd, followed by mixing with sugar, flavouring and spices. The composition of this
product is: 34-40 percent moisture, 43-45 percent sugar, 4-6 percent fat, and 10-12
percent milk solids-not-fat.
i.
Standards
The standards prescribed for Shrikhand by the Bureau of Indian Standards (BIS) and under the prevention of food adulteration act (PFA) are presented in table .
ii.
Chemical Composition
The chemical
composition of shrikhand depend upon the type and quality of milk, processing
conditions employed, and fruits/spices used. The physico chemical properties
and chemical composition of shrikhand are presented in below tables
respectively. The chemical composition of Shrikhand sold in Gujarat is given in
table .
Physico-chemical parameters of shrikhand marketed in | Gujarat and Maharashtra |
Average values of
product made in the un-organized sector.
Average values of product made by the
mechanized process in the organized sector.
Chemical composition of shrikhand sold in Gujarat |
iii.
Manufacture of Shrikhand
The method of
manufacture of shrikhand involves the preparation of curd or dahi by fermentation
of milk with starter culture, preparation of chakka by draining whey from the
curd and blending additives like sugar, color, flavour, species and fruits to obtain
a desired composition and consistency.
i)
Traditional method: The traditional method of making shrikhand consists of preparation
of dahi by culturing cow or buffalo milk with natural starter culture (curd
from previous batch), preparation of chakka by draining whey from dahi followed
by blending sugar, colour, flavouring materials and spices.Milk of cow or
buffalo, or mixed milk is heated to boiling and then cooled to 30o-35-oC.
It is inoculated with dahi (lactic culture) @ 0.5 to 1 per cent from the
previous day’s production. Milk is left at room temperature (30o-35oC)
until it sets firmly. It is then stirred and hung in a muslin cloth for 10 to
12 hours,to drain off whey. The product so obtained is called chakka or maska.
The chakka yield is about 65 kg per 100 kg of milk, depending upon the
composition of milk.
The chakka is mixed
with the required amount of sugar (usually 50-100 per cent of curd quantity),
flavour, colour, herbs and spices. Commonly used additives include saffron,
cream, charoli, almonds, nutmeg, cashew nut, mango pulp, raisins, and seasonal
fruits. The shrikhand yield is about 1.5 to 2.0 kg per kg of chakka used.
Shrikhand is served chilled. Consumers in Gujarat prefer its sweet variety
while those in Maharashtra prefer the tangy/soury variety.
ii)
Industrial method: The fully mechanized and continuous process has been developed
for industrial production of shrikhand. With the development of the dairy
industry, shrikhand production has become industrialized. The process consists
of centrifugal separation of whey from the curd and the mechanical mixing of ‘chakka;,
sugar and species, making the entire process hygienic as well as labour and
time saving. Fig. 2.3 shows the industrial method of shrikhand manufacture.
Normally skim milk is used for making dahi for the manufacture of Shrikhand. By
using skim milk, not only are fat losses eliminated, but faster moisture
expulsion and less moisture retention in the curd are achieved. Skim milk is
heated to 85oC for 30 min. This heat treatment results in denaturation of รข-lactoglobulin, which in turn interacts with casein on acid
coagulation, thereby increasing the yield. Also high temperatures are believed
to result in the alteration of proteins in milk, which favours the growth, and
activity of starter culture.Also, application of heat to milk results in the
destruction of certain heat labile inhibitors as well
as many of the competing microorganisms that are present in raw milk. The
industrial production involves the following steps:
Preparation
of dahi/curd: Skim milk (9% SNF, 0.05% fat) is heated to 90oC
for 15 seconds in HTST pasteurizer, cooled to 30oC
and inoculated with 0.25 – 0.50 per cent dahi culture of mixed strains. After
eight hours of inoculation period, the required acidity (0.8 to 1.0% lactic
acid) is achieved, and the curd is ready for further processing.
Preparation
of chakka: Chakka/maska is prepared by separating the whey from dahi.
Earlier, a 28 inch diameter basket centrifuge at 1,100 rpm was used that produced
80 kg of curd per hour. Now, the process has been upgraded by using a quarg
separator. Its capacity is 2,500 kg of curd per hour.
Preparation
of shrikhand from chakka: Shrikhand is prepared by adding
sugar at the rate of 80% of the amount of chakka and mixed in a planetary
mixer. Required amount of plastic cream (80% fat) is added along with sugar to
chakka so as to give at least 8.5 per cent fat in the finished product on dry
matter basis.The processing conditions for the manufacture of shrikhand have
been standardized.The final product contains 5 per cent fat, 42 per cent sugar
and 60 per cent total solids. The acidity of the product is usually between
1.10 and 1.40 per cent (expressed as lactic acid). The protein content of the
product is 10.5 percent.
Upgraded
process for shrikhand manufacture.
Starter
cultures: The use of right type of culture is essential for the
manufacture of shrikhand. A mixed culture containing Lactococcus lactis
subsp. Lactis,Lactococcus lactis subsp. diacetilactis/ Leuconostoc, Lactococcus
lactis subsp. cremoris in the ratio of 1:1:1 may be used. Other
recommended cultures are yogurt containing Streptococcus thermophilus and
Lactobacillus delbrueckii subsp. bulgaricus (1:1) or LF-40, a
culture compromise of Lactococcus lactis subsp.Lactis
and Lactococcus lactis subsp. diacetilactis.
Separation
of whey from curd: it is carried out in a quarg separator that can handle
2,500 kg of curd input per hour. This permits to scale up the production to 8-tonnes/
day with installation of other equipment of matching capacity. This process has
been further refined for enhancing shelf life of shrikhand by pasteurization.
Mixing
of chakka with cream and sugar: The mixing capacity in
the earlier process was limited since the planetary mixer could only handle up
to 40 kg/batch.
Packaging
of Shrikhand: The shrikhand is packaged in pre-formed polystyrene cups/containers
of various sizes ranging from 100 g to 1.0 kg. However, small manufacture sell the
product in paper-board boxes.
Industrial method of shrikhand manufacture |
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